Purpose

CNC panel saw/beam saw KS-828DT with grooving function (the size of the package to be cut is 2850*2850*90 mm) is designed for cutting a package of board materials (chipboard, MDF, fiberboard, etc.), both lined and unlined. The machine is used in the conditions of large-scale and mass production for the manufacture of cabinet furniture, furniture panels, molded products.

Processing scheme

Main features

• Grooving function;
• Main saw adjustment - servomotor;
• Scoring saw adjustment from the control panel;
• Polished steel plates in the cutting area;
• Work with optimizer programs that allow programming the cutting sequence, printing labels and importing files with cutting maps;
• The maximum height of the opened package is 90 mm;
• The movement of the saw carriage occurs due to a spur rack and gear using a servomotor. Accuracy-Speed-Durability, three main parameters, according to which it was decided to complete our machine with these rails;
• The minimum size of the workpiece is 34*45 mm;
• Saw carriage travel speed up to 95 m/min;
• Saw carriage idle speed up to 120 m/min;
• Programmable pusher speed 95 m/min;
• The working table of the machine is equipped with a blowing system (air cushion);
• Industrial computer ensures reliable operation of the CNC system;
• Automatic lifting of the main saw to the required height depending on the thickness of the material being cut;
• Automatic detection of cut length;
• Quick tool change system;
• The programmable pusher is equipped with 8 pneumatic two-finger grippers;
• The minimum occupied area among cutting centers.

Engineering advantages

Grooving function. The lifting of the main saw is carried out by a servo drive, due to which a high accuracy of the cutting height is achieved.

The machine bed was developed taking into account CAD programs, where the maximum allowable loads and requirements for the machine design were calculated and simulated. The welded frame is tempered to relieve all internal stresses in the material, then processing takes place on a five-axis metalworking machine, where all platforms and holes for mounting components and assemblies are milled.

An industrial computer based on Windows 10 ensures reliable operation of the CNC system.

Ability to work with all popular programs for optimizing cutting charts and printing labels.

Longitudinal lever for switching on/off the cutting cycle.

The working tables are equipped with an air cushion system to facilitate the positioning of workpieces.

The cutting area is equipped with tables with polished steel plates with an air cushion, which significantly facilitates work with small parts and protects them from damage.

Separate motors for main and scoring saw. Servo adjustment for lifting/lowering the main saw.

Automatic adjustment of the height of the main saw and the departure of the pressure beam according to the height of the package being cut.

The force of the clamping beam is controlled by the system and corresponds to the thickness or height of the stack cutting. Equipped with an injury protection system.

The movement of the saw carriage occurs due to a spur rack and gear using a servomotor. This ensures greater cutting accuracy up to +-0.1 mm.

The side aligner accurately positions narrow strips along the side ruler when cutting them into finished parts.

The programmable pusher is equipped with eight two-finger pneumatic grippers, which guarantees a secure fixation of the workpiece package.

The special design of the grippers does not damage the material during its fixation and movement.

Flexible and durable cable channel provides stable and fast movement of the pusher with pneumatic grips.

Electrical components comply with CE standards.

The minimum workpiece size is 34*45 mm.